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The e-House: Michael McDonough's Most Excellent Adventure

By Michael Reis

e-House 2000, designed by renowned architect Michael McDonough, integrates both highly advanced, off-the-shelf products and purely experimental technologies - all of which exist on a sustainable platform.

The first high-tech, web-based, environmentally appropriate house of the 21st century is currently under development at the edge of the Catskill Forest Preserve in New York State's Hudson River Valley. Called e-House2000, the house integrates both highly advanced, off-the-shelf products and purely experimental technologies. Its sculptural shape features "view-catching" and "light-catching" rooms, which are integrated into the building's stone stone-clad passive solar shell. Building systems will be controlled from a website using imbedded chip and monitoring controls, and an experimental radiant heating and cooling system with ground source heat pumps - one of the first of its kind - will be the sustainable technologies centerpiece of the building. Emerging building technologies include one of the first autoclaved aerated concrete block wall systems in the United States, in conjunction with structural insulated panels (SIPs) and engineered lumber trusses. To get a behind-the-scenes look at the "house of the new millennium," EDC spoke with the architect, Michael McDonough.

What goals did you start with for the project? Simply put, the goals were to create the house of the future through a very specific conceptual lens. That would include everything that I see happening in the future. The two major building blocks that separate where we are now and where we should be in 20 years are sustainable technologies and advanced computing technologies, as in the Internet. I saw those two being absolutely logical partners - technologies that will inevitably work in tandem. I don't think you can have any future without green building, and you can't have green building without computing.

From there, I started breaking it into very specific sections. There are 16 divisions under the Construction Specifications Institute, and initially, for a year and a half, I researched every component of a building of this type and size. I kept it small, at 2,000 square feet, and I also had it as a work/live space. I've been working in the SoHo District of New York City in a live-work space for over 20 years, and I have worked on dozens of private residences, so my approach comes from a lot of experience. I favor small and flexible, future-proofed, and set up for e-commuting. Then it was articulated, or fleshed-out, as I went along.

There is a certain spiritual component to a home and a workspace, and within that category, the approach to food preparation is important. There is also the consideration of views - not just daylighting from a technical point of view, but how the light looks when it comes into the house. I don't necessarily want to call it a technology, but I don't think you can separate that from the design of a residential building. That's one of the things that I see missing from future house studies. There seems to be an idea that technology is going to solve the problem, but the human factors and cultural factors of design are [also] extremely important. And that's what goes a long way to separating this project from other future technologies projects.

Another one of the key goals was to make green glamorous. To make inroads in consumer society, green has to be glamorous. It has to be something people attach value to in and of itself. It's all part of seeing the future house more efficient and more fun - more desirable to live in. The house of the future will be less costly to operate and a fulfilling place to habitate in. Think of a great vacation in Mexico or France, a small villa, a small fishing cottage - something with character. Maybe it has a fireplace or a bread oven. Maybe it has quirky details or geometry. That is also what the e-House is advocating, but in a contemporary envelope. When you wake up, you're greeted by the morning sun in the e-House, no matter what season it is. That feels great and it is energy efficient.

How were you able to achieve this effect with the morning sun? As an architect, I have the luxury of designing the house from the ground up. I can introduce design criteria that reflect evolving value systems. If "form follows function," for example, I can define function to include view and solar orientation, i.e., morning sun in every room. This translates into clerestory or monitor windows in the building, and I can make their angularities reflect optimal solar orientation. The bedroom, for example, has a "view catcher." This integrates large, high-performance windows facing north to a beautiful field with native grasses and trees. Small windows face east, both at eye- and roof-level. The geometry of this view catcher is slightly skewed to get the first ray of sun on June 21st, the summer solstice, and further skewed to shade large windows facing west. It also has a small balcony for morning coffee. Lifestyle and green architecture make for good partners.

What are some other examples of this? The house will monitor itself and pay attention to its energy consumption. It will open and close the windows based on the ambient temperature. It's hooked in to its own weather station. It can turn on the snow-melt system ahead of time by sensing the relative humidity and temperature, efficiently melting the snow before it accumulates, saving precious BTUs and keeping the front steps from icing-up.

How does that work? The e-House will have a SCADA - Supervisory Control and Data Acquisition - system in conjunction with an Internet portal and management software. This means the house acts as an organic entity, enabled through currently available networking, hardware and software technologies. It can be monitored and controlled remotely (via the Internet) and will be capable of making low-level decisions related to systems management. This would include load shedding, or scheduling equipment on/off cycles to reflect optimal operating or energy use conditions; cycling fresh air; monitoring patterns of energy use within the building for post-occupancy studies; identifying building envelope failures such as flashing failure or foundation moisture buildup; and uninterrutable power source cut-in during power-outages.

The overarching idea here is that today's home control systems are often related to the "lazy person's" approach to home management. [For example, people want] to open the blinds with a remote control kind of thing. Okay, that's fine. The e-House2000 system, however, opens the blinds to warm the kitchen with morning sun, and closes the blinds when the wind speed or outside ambient temperature results in a significant heat loss. It's remote automated energy conservation management.

What are some other innovations of the e-House? There are "alternative technologies" and traditional crafts that have been reconsidered and re-analyzed through the sustainable lens. A good example of that would be the copper roofing I chose. I was interested in that because you can design a copper roof assembly for disassembly. It is easily disassembled and recycled. It also has emotional content. It's beautiful, and it ages well. You see the patina, and you see the building aging.

How was the roof designed? The roofs and roof decks are super-insulated with a radiant heating and cooling "sandwich" at the ceiling, polyisocyanurate insulation, ventilation space, waterproof OSB [oriented strand board], cellular glass insulation, a radiant snowmelt sandwich at the roof that incorporates recycled newspaper panels, and copper sheeting at the roof deck and zinc-coated stainless steel sheeting at the roofs. The entire thing is designed for disassembly, and has an R-factor of over 65.

How is the house designed for disassembly? The organizing principle here is despite the fact that the building is built to last - the full life cycle of the materials and assemblies are thought through in the design phase. The building is designed to be taken apart, either as individual assemblies or as a whole. Each assembly is evaluated using green or sustainable criteria. Also, each assembly has materials that have similar lifespans. The exterior wall assembly, for example, has field and quarried stone, AAC [aerated autoclaved concrete] block, and cellular glass insulation that is moisture- and vermin-proof and guaranteed for 60 years. The roof assembly uses sheet materials that can be removed more easily than asphalt products. Whenever possible, screw connectors are used rather than nails. The ceiling assemblies come apart for easy access. The wiring and networking are installed in raceways for easy reconfiguration. The concrete and AAC are essentially clean, "push-down" construction. The SIPs unbolt. The foundations are gravel. I always say that DFD interiors can be reconfigured with a screwdriver. The e-House would require a screwdriver, a pry bar and a long lever arm, but you could get it down and reuse or recycle most of it.

How does the use of stone contribute to your goals? I decided to use stone walls around the building. Within Ulster County [New York] and the surrounding area, there is a very strong tradition of building with stone. There are Dutch Colonial buildings - farmhouses, inns, and so forth - and this is a living tradition within the community.

The more I researched it, the more I came to the conclusion that [the use of stone] could be examined as a sustainable technology. First, it's a great windbreak, and it has a strong frictional coefficient with regard to moving air. It's not an efficient insulator, but it can trap air. When the wind blows, it certainly affects the superstructure of the house. The stone protects the house and makes for great thermal mass relative to passive solar and shading technologies. There's not a simple rule of thumb for analyzing those components, but in the future, the way we look at things is going to be expanded. It's going to be richer and broader, and there will be a sense of cultural and technological authenticity. The stone was harvested from the property. The are a lot of fallen stone walls and local stoneyards.

The stone is used along with aerated autoclaved concrete [AAC] block. It's an extremely lightweight concrete block. It's aerated, which means air is pumped into it, and then it is autoclaved - or baked - which causes concrete to expand and create air-bubbles within the blocks. It weighs less than half of a normal block, and the R- factor is between 10 and 30. There is enough thermal mass in the block to prevent cold from escaping from within an air-conditioned building. The block can be cut with carpenter's saw, and it is put together with 1/16-inch mortar. A special bandsaw can be shipped to the site to accelerate installation. A laser-level is used for the base course, and the tolerances are extremely tight. It doesn't retain moisture, and it breathes well. I found the product through research, and the Bricklayers and Allied Crafts union sees it as almost a high-tech brick. I wanted to have both [AAC and natural stone] in the house. The AAC forms superstructure of the house, and the stone is part of a cavity wall. The stone is a self-supporting, 11-inch-thick veneer.

Did you have certain levels of efficiency in mind, or did they evolve as time went on? Basically, my approach was to simply try and make the house as efficient as possible, but I didn't say I wanted the R-factor to be a certain level, for example. I certainly was guided by the New York State code and the new IECC-ICC2000 code, and they did a lot of thinking for me. I wanted to meet or exceed the codes. I wanted a super-insulated house. For example, I took special interest in the roof, because a lot of energy loss occurs there. Where I exceeded the codes, I did so for a reason. At the same time, you have to evolve a building that is consistent within its assembly. Each part of the building has to be consistent relative to other parts of the building. For example, if you have a certain amount of glazing in the house, the R-factor will be at a certain level no matter what else you do. You can actually over-insulate a building and waste money doing so.

Tell me about the architecture of the house. What was done for aesthetic reasons, and what was done for environmental reasons? It's impossible to separate the two. They are inextricably interwoven. There were some areas where we were indulgent, like the bread oven. I guess you could say that's a radiant heat source, and it uses renewable fuel. But really, [it's there because] we like making bread.

The way I design is to start with a very strict programmatic analysis. I study the site and the ground. We did soil analysis and we did solar analysis regarding photovoltaics.

I also went through maybe a dozen different [architectural] approaches to the house. I tried a colonial design, and I tried a building that was pre-fabricated. What characterizes that evolution is asking the question over and over again through different lenses - aesthetic; economic; technological; low initial cost versus life cycle. Certain things kept coming up: the stone, the fireplace, the view, the use of AAC, high-efficiency windows, high-touch components. A one point, it just sort of gelled. I look at things through multiple lenses. It takes a little more time, but it's worth it in the end.

How did you get people on board to support the project? I built a website first. The whole idea of using the Internet and computing is tied to the project in a very powerful way, and I made a point of building the entire house in three-dimensional reality on the computer - down to the doorknobs and plumbing fixtures. People can go and visit it, and it will be updated as I go along. I also basically said, "I am the laboratory. Let's be partners in looking at the future." It's important to talk to scientists and engineers, but I also wanted to talk to people who were installing things and were in the field. For example, if I wanted to look at radiant heating, I would talk to engineers, but also to the tradesmen who have installed it. I would ask them, "If you could talk to the people who manufactured this product, what would you say?"

My radiant heat people told me to design the loops to avoid noise and to zone carefully. But that was just the beginning. My computer people told me that we could improve upon the home control systems currently in the market if we took a new attitude toward integration of systems rather than going for out-of-the-box systems; my heating people told me to be aware that any system is only as good as its moving parts, so look carefully at pump life; my photovoltaic people told me that we should use the point of diminishing returns as a design criterion; my wood-I-beam people told me that significant economies could be achieved by paying attention to the unique characteristics of manufactured wood products; my insulation people told me that the listed R-factors of polyisocyanurate are already derated and that the material is completely stable after a few years, and my plumber told me that I could get a new hybrid form of American chestnut tree that is blight resistant. Never pigeon-hole your mechanics.

It's a bit of a change from [typical] "future house" studies, because they're done in rarified circumstances and in academia. That's fine for what it is, but I'm interested in getting past those limitations. Goddard invented the rocket by tinkering around in his backyard in Massachusetts. A lot of great music starts in a garage. I like that rocket, and I like that garage band. I see it as something we do really well in America - invention as personal fulfillment and play.

How did you go about selecting the different products for the house? The first step was significant research and comparative analysis. I looked at the longevity of the company; the reputation of the company; and the commitment of the company to environmental concerns and to innovation. I also looked at whether or not they were excited. I spoke to some regional sales managers, and they were thrilled to have someone ask them these sorts of questions. That was important to me.

It's sort of the idea of forming a community - getting people from all different walks of life, and having a communal adventure in terms of exploration. Most people dealing with sustainable technologies issues are highly motivated. They do it because they care.

What is the timetable and future of the project? We hope to have it ready by spring 2001 - contingent on the weather and the labor pool. I will use it as a work/live and outreach space, an R&D shop, and a virtual think tank. I want to continue to explore technologies. The house is set up for disassembly for a reason. If something doesn't work, we'll take a different approach. There has also been some discussion of museum tours and lectures. I've taught and lectured for over 20 years, and as a result, I saw this project as a natural extension of that activity. That's been the nature of my practice, and I'm going to keep doing that.

About the Housing Architect

Michael McDonough, award-winning architect and industrial designer, consults worldwide on corporate futurism, personal environments and product development. His architecture synthesizes traditional and modern design, emphasizing new materials and sustainable technologies. McDonough has received numerous awards from the American Institute of Architects and the Industrial Design Society of America, and his work has been exhibited at a number of prestigious institutions, including the Cooper-Hewitt Museum and Le Musée du Louvre. A member of the faculty at New York University from 1978-1981, McDonough has lectured internationally on architecture, design, and art.



 
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